Pumps that can handle a lot of weight are essential for industrial plants and factories, as they play an important role in oil production lines. However, if the pump experiences any malfunctions, the cost of repairs can be massive. Or, in a worst-case scenario, you could have to shut down production entirely.
It only takes one broken pump during the mixing process to entirely stop a factory’s production. To prevent events like these, it is essential to provide regular maintenance to keep your factory running smoothly.
Regular Pump Maintenance is Important
Although you might be aware that standard upkeep helps extend the lifespan of your vortex pumps, you may not understand why this is crucial. It’s easy to become sidetracked and forget about things–especially when they’re monotonous tasks. Here are some examples of what happens if you fail to properly maintain your pumps:
- Pumps fail during operation.
- Equipment breakdown or repair can lead to overtime expenses
- Workers can get injured
- Loss of productivity
- Loss of production
Obviously, pumping equipment needs the suitable care and maintenance, be it regular or not. It is just as important to keep up with your regular pump maintenance as it is to replace or repair your equipment before a major problem arises.
Pump repairs or replacements take both time and money– two things that are usually in short supply. Because of this, regularly scheduled pump maintenance must become a priority for you and your team.
What to Look For During Pump Maintenance Checks
Although it may be easy to overlook some wear and tear while completing regular tasks, it is still important to remain aware of any warning signs that might precede future equipment malfunctions. For example, when trying to maintain optimal pump performance, you should look out for the following issues:
- Leaks: Any time machinery starts leaking, there is always the potential for extensive damage–even from a small leak. So, checking for leaks should be your top priority. If you find one, you might have to replace your pump but don’t worry; most pumps on the market today are affordable and worth the investment.
- Overheating: Overheating is the number one enemy of machinery, especially pumps. Overheating can cause your pump to overwork and become damaged, halting production until it’s repaired. Should your pump overheat, turn it immediately off, let it cool down, and then send for repairs.
- Corrosion: Not only is your pump more dangerous to use when it’s corroded, but maintaining it becomes much pricier, and equipment failure becomes a real possibility. Corroding damages the pump’s internal parts, allowing toxic chemicals and emissions into the mix.
- Pressures: Checking the pump pressure isn’t simply a preventative measure to keep your equipment working–it’s an essential step to keeping it in good condition. Too much or too little pressure can cause irreparable damage, like vibrations that weaken the materials, shorting out the motor, and Pump failure.
- Clogging: Every pump, no matter how good it is, needs to be cleaned periodically. If you don’t clean your pump, clogs can form and pressure will build up.
The Bottom Line: Why Regular Pump Maintenance Matters
Pumps play an important role in the business world, often going unnoticed. Pumps help transport materials or liquids from one place to another – Without proper maintenance, however, pumps can become dangerous and unreliable, costing your company time and money.
By investing in routine pump maintenance, you are ensuring that your pumps will be safe to use, have a longer lifespan & be more profitable for years down the road.